Project Description
LIVE DATA CAPTURE
Tracking your production data in real-time has never been easier.
SOLUTION INFORMATION
OnePoint have invested resources into research and development which allows our existing Factory Floor and Capture users to track real-time machine data. Users who are actively using our Capture solution can extend this further with OPC compatible sensors on their machines.
Visibility is key
Allowing real-time machine data to be tracked and displayed in various formats can not only inform personnel of live shift performance, it can also help to improve production efficiency by understanding the past and improving the future.
Designed With Simplicity In Mind
By installing one sensor per machine and cross-referencing data between OnePoint Office and Factory Floor, we can display information such as:
| · Actual Run Speed | · Run Time | · Instant OEE |
| · Target quantities | · Downtime | · Availability |
| · Actual quantities | · Setup | · Performance |
| · Efficiency | · Standby | · Quality |
With live data capture, we can display the real run speed on the Overview page at factory level along with information such as how long that event has run. Not only this, we are able to display this information at machine level thus allowing machine operators to view only information relevant to them.
There is no need to buy expensive LED display boards. All of our information is displayed through regular display screens keeping implementation costs low.
How Does It Work?
Using OPC compatible sensors and a configured OPC service we can record the pulse rate and then use various algorithms to determine what each pulse represents. This data is cross-referenced with information from Capture, Factory Floor and OnePoint Office and processed to give other analytics such as instant OEE and run speed percentage.
Once the machines and software are configured, there should be no need for further human input.
What Hardware Is Required?
The solution works with OPC compatible sensors and OPC Server. The installation is simple to carry out and provides users with invaluable real-time production data.
The model recommended is the E1200 series that costs ~£150 via various online re-sellers. Some newer machines may already have compatible sensors, please discuss with OnePoint for further clarification.
BENEFITS
Real-time data
Eliminate inconsistencies
Instant visibility across all machines
Simple to install
No human interaction
Actively developing smart phone application*
OTHER SOLUTIONS
OnePoint offer a variety of software solutions ranging across a multitude of industries. Whether you are looking for a universal solution or a solution designed specifically for the envelope manufacturing industry, we’re sure to impress.
Office
Our custom developed ERP built specifically for the envelope manufacturing industry
Factory Floor
Our production timesheet entry solution allows each stage of production to be recorded
Web-2-Print
Our e-commerce solutions allows customers to place their own custom print orders
OUR PARTNERS
FREE DEMO
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